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Survitec unveils innovative foam fire suppression system to enhance maritime safety

Jade Anderson by Jade Anderson
October 20, 2025
in UK Health and Safety Latest
Reading Time: 3 mins read
4
Survitec unveils innovative foam fire suppression system to enhance maritime safety

Story Highlight

– Survitec introduces high-expansion foam fire suppression system.
– New foam generator reduces pressure and installation costs.
– Optimized design enhances efficiency and maintenance.
– Suitable for various maritime applications and deployments.
– System complies with environmental regulations; fluorine-free formulation.

Full Story

Survitec, a leader in survival technology, has introduced a novel fire suppression system that utilises high-expansion foam, promising significant advancements in onboard fire safety while simultaneously reducing both pressure requirements and installation expenses. This innovation signifies a substantial shift in engineering practices, focusing on enhancing fire protection for vessels as it alleviates some of the financial strain on shipyards and vessel owners.

At the heart of this redesigned system lies an advanced foam generator, which is capable of producing a greater volume of foam while operating at markedly lower pressures than previous models. Maciej Nieścioruk, who oversees the foam and clean agent systems at Survitec, highlighted the prioritisation of pressure reduction in the development process.

Nieścioruk stated, “By optimising nozzle alignment, introducing new rotary elements, and improving airflow, we now achieve very high expansion rates at lower nominal pressures. That means fewer units are needed for the same foam volume, lowering capital, installation and servicing costs.” This streamlined approach not only enhances efficiency but also optimises the overall effectiveness of fire suppression efforts aboard vessels.

The design of the foam generator features a range of innovations, including a revamped impeller designed to improve air intake, enhanced discharge efficiency thanks to new rotary components, and strategic nozzle positioning to reduce blind spots. The cumulative effect of these modifications results in a system that is not only more compact and efficient but also more easily maintained, all while adhering to stringent safety and compliance standards.

Recent validation tests, conducted in collaboration with DNV, have confirmed the new system’s reliability in delivering consistent expansion ratios and predictable discharge behaviour across different configurations. Survitec has committed to supporting the implementation of this system by working closely with shipyards, ensuring compatibility with existing pumps and pipework, as well as navigating the complexities of class approvals.

This newly developed system is particularly versatile, making it suitable for total flooding operations in machinery compartments on gas carriers and tankers, as well as for Roll-on/Roll-off (RORO) spaces found on Pure Car Carriers (PCCs). Users can deploy the system both manually and via remote activation, further enhancing operational flexibility. Notably, it integrates seamlessly with Survitec’s safety management solution, known as SMARR-TI.

An important environmental consideration of this innovation is its fluorine-free composition, positioning it in alignment with forthcoming regulatory standards. Survitec has established a global network for the distribution of replacement foam concentrates, ensuring ready access for users worldwide. Recent expansions to the company’s service station in Fujairah, UAE, now provide an additional 1,350 square metres of capacity, further supporting their global operations.

This innovation comes at a crucial time as maritime safety continues to evolve, particularly in light of growing environmental concerns. The company’s focus on creating a system that is both efficient and environmentally friendly addresses the pressing needs of the industry while underscoring the importance of enhancing safety measures on vessels that increasingly rely on alternative fuels.

The overall implications of this new high-expansion foam fire suppression system could be significant, not merely in terms of cost reduction but also in bolstering firefighting efforts across varied maritime applications. As ship designers and owners face ongoing challenges in maintaining compliance with evolving safety and environmental standards, Survitec’s innovations provide a promising solution to meet those demands effectively.

Key Takeaways

– Survitec has launched a high-expansion foam fire suppression system that lowers pressure requirements and installation costs.
– A new foam generator enhances output at reduced operating pressures, requiring fewer units for the same foam volume.
– Key improvements include a redesigned impeller, efficient rotary elements, and optimized nozzle positioning.
– The system is validated by DNV for consistent performance and integrates seamlessly with shipyards for compliance.
– It is suitable for various vessel applications, features both manual and remote deployment options, and is fluorine-free, meeting environmental standards.

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Jade Anderson

Jade Anderson

Jade Anderson is a safety and compliance reporter specialising in UK regulatory affairs, HSE prosecutions, and workplace injury news. With experience covering health and safety law and enforcement, Jade brings in-depth analysis of court cases, fines, and lessons learned from workplace incidents across the UK.

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Comments 4

  1. Clark Hamilton says:
    11 months ago

    This looks like a practical step forward for shipboard fire protection. A system that delivers higher expansion at lower pressure and therefore needs fewer units will simplify pipework and reduce installation time and cost. The fluorine free formulation addresses regulatory and environmental concerns while DNV validation gives confidence in performance and suitability for different vessel types. Operators will still need to consider compatibility with existing detection and ventilation arrangements and ensure crew training and maintenance regimes are updated to reflect the new equipment. Overall a sensible innovation that could improve firefighting capability and reduce lifecycle costs if integrated correctly.

  2. Sadie Warner says:
    11 months ago

    This looks like a positive step for shipboard fire safety. A lower pressure high expansion foam system that produces more foam from fewer units could simplify installations and reduce maintenance points. The redesign features such as impeller and nozzle improvements sound promising if they deliver consistent foam quality and reliable performance across different sea states and ventilation conditions. DNV validation and a fluorine free formulation address important regulatory and environmental concerns, but operators will need clear guidance on system integration, commissioning and crew training to ensure correct deployment. I would also want to see independent operational trials and long term maintenance data before accepting replacement of existing systems shipwide.

  3. Jamie Warren says:
    11 months ago

    This looks like a practical step forward for shipboard fire protection. Lower operating pressures and higher foam expansion should reduce pipework and equipment needs which helps with installation time and costs. A redesigned impeller and better nozzle placement that increase output and coverage will be valuable in engine rooms, cargo spaces and other confined areas where rapid suppression is critical. DNV validation and a fluorine free formulation are important for regulatory acceptance and environmental compliance. As always effectiveness will depend on system integration, crew training and maintenance regimes, but the concept addresses real operational and sustainability challenges.

  4. Trevor Knox says:
    11 months ago

    This looks like a practical step forward for shipboard fire protection. A lower pressure, higher expansion foam generator that reduces the number of units needed can simplify installation and maintenance and lower lifecycle costs. Validation by DNV and a fluorine free formulation are important for regulatory acceptance and environmental stewardship. For operators I would want to see independent performance data across realistic fire scenarios, details on foam persistence and heat resistance, and clear guidance on retrofitting into existing spaces and interfaces with detection and suppression controls. Training and procedural updates will also be needed to ensure crews can deploy and maintain the system effectively.

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